Duroxite® Cr-free Wire

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General Product Description

Duroxite® Cr-free Wire is a non-chromium bearing flux cored hardfacing wire for open arc welding. The deposited overlay contains boron carbides which has wear resistance and hardness equal to or greater than conventional chromium carbide deposits. Duroxite® Cr-free Wire is specifically formulated to eliminate chromium in the wire, and still provide outstanding wear resistance. Since there are no chromium alloys added in the welding wire, the emission of hexavalent chromium during welding is reduced or completely eliminated (depending on the chromium content in substrate materials or pre-existing weld deposit).

Duroxite® Cr-free Wire is a good choice of hardfacing wire for earthmoving applications when the hexavalent chromium smoke is a big concern at the workshop. It is suitable for single and double-layer deposit. Preheating, interpass temperature, and post-weld heat treatment are as needed according to base metal recommendations. If welding with downhill or uphill position, reduced wire feed speed and voltage are preferred to apply.

Key Benefits

  • Duroxite® Cr-free Wire provides very good abrasion resistance for earthmoving applications where hexavalent chromium in welding fumes cannot be reduced by work practice controls.
  • Duroxite® Cr-free Wire maintain same wear resistance guaranteed from surface through 75% depth of overlay in multi-layer deposit.

Typical Applications

Duroxite® Cr-free Wire is used for hardfacing components undergoing wear by earth, sand and abrasives in the agricultural, quarry, mining, and public works fields. Examples: Mixer shafts, impellers, buckets, shovels, transport screws, and crushers for the concrete industry.

Standard Dimensions

Standard diameter
Metric
Standard diameter
Metric
1.6 mm
Standard diameter
Metric
Standard diameter
Metric
2.8 mm

Mechanical Properties

Wear properties1)
Number of overlay passes
Wear properties1)
Number of overlay passes
Multiple passes
Wear properties1)
Hardness: 2-layer deposit on mild steel
63 - 69 HRC
Wear properties1)
Hardness: 3-layer deposit on mild steel
65 - 69 HRC
ASTM G65 – Procedure A weight loss 2)
Surface
(g max)
0.18
ASTM G65 – Procedure A weight loss 2)
75 % depth of overlay 3)
(g max)
0.18

1) Surface hardness is measured on machined flat surface just below overlay surface.

2) ASTM G65 is a standard test measuring sliding abrasion resistance using a dry sand/rubber wheel apparatus. ASTM G65-Procedure A is the most severe test method.

3) ASTM G65 wear test is conducted at 75% depth of the overlay materials to ensure consistently good wear resistance from the top surface through to the depth of 75% of the overlay.

Test results for mechanical properties

Test results for mechanical properties, deposit overlay chemical composition, surface hardness, and ASTM G65-A weight loss were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, substrate chemistry and working temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended applications.

Chemical Composition

Typical all-weld metal analysis (Weight %)
C
(%)
Typical all-weld metal analysis (Weight %)
C
(%)
0.5
Typical all-weld metal analysis (Weight %)
Mn
(%)
2.0
Typical all-weld metal analysis (Weight %)
Si
(%)
1.2
Typical all-weld metal analysis (Weight %)
Ni
(%)
1.7
Typical all-weld metal analysis (Weight %)
B
(%)
4.0
Typical all-weld metal analysis (Weight %)
Fe
Balance

Welding recommendations

Welding conditions
Current type
Welding conditions
Current type
DCEP (Direct current electrode positive)
Welding conditions
Shielding gas
None (Self-shielded)
Welding conditions
Welding positions
Flat, half up, half down

Welding parameters recommendations

Diameter
Metric
Diameter
Metric
1.6 mm0.06250 mm
Amperage (A)
Range
225 - 300
Amperage (A)
Optimum
270
Voltage (V)
Range
20 - 26
Voltage (V)
Optimum
23
Stick-out
Range
15.9 mm - 25.0 mm
Stick-out
Optimum
20 mm
Diameter
Metric
Diameter
Metric
2.8 mm0.1094 mm
Amperage (A)
Range
290 - 310
Amperage (A)
Optimum
300
Voltage (V)
Range
29 - 31
Voltage (V)
Optimum
30
Stick-out
Range
15.9 mm - 25.0 mm
Stick-out
Optimum
20 mm

Recovery: 95%

Delivery Conditions

Standard package
Type
Standard package
Type
Spool
Diameter
Metric
1.6 mm0.06250 mm
Weight
Metric
15 kg
Standard package
Type
Standard package
Type
Spool
Diameter
Metric
2.8 mm0.1094 mm
Weight
Metric
25 kg

Fabrication and Other Recommendations

The welded overlay components can be processed by welding, cutting, forming and machining. Specific recommendations can be found in the Duroxite® Product brochure or by consulting your local technical support representative.