Docol® Tube 980DP

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General Product Description

Docol® Tube 980 is advanced ultra-high-strength precision tube made from dual-phase steel. Available in circular, square and rectangular shapes, it comes either with cold rolled (uncoated) or galvanized surface. Customized shapes and other tailoring options are available upon request. Typical uses include automotive safety parts, where lightness and energy absorption are important.

Dimension Range

Docol Tube 980DP is available in circular, square and rectangular shapes.

Shapes
Shapes
Circular (mmin)
Dimensions
28 - 601.1 - 2.4
Shapes
Shapes
Square (mmin)
Dimensions
25x25 - 50x50
Shapes
Shapes
Rectangular (mmin)
Dimensions
40x20 - 60x40
Shapes
Shapes
Wall thickness (mmin)
Dimensions
1.0 - 2.00.039 - 0.079
Shapes
Shapes
Mill length (mm)
Dimensions
6000

Other shapes, sizes and lengths are available upon request.

Circular Dimensions

Outer diameter (mmin)
Outer diameter (mmin)
281.1
1.0 mm (kg/m)
0.666
1.25 mm (kg/m)
0.825
1.5 mm (kg/m)
0.980
2.0 mm (kg/m)
—
Outer diameter (mmin)
Outer diameter (mmin)
301.2
1.0 mm (kg/m)
0.715
1.25 mm (kg/m)
0.886
1.5 mm (kg/m)
1.05
2.0 mm (kg/m)
1.38
Outer diameter (mmin)
Outer diameter (mmin)
321.3
1.0 mm (kg/m)
0.765
1.25 mm (kg/m)
0.948
1.5 mm (kg/m)
1.13
2.0 mm (kg/m)
1.48
Outer diameter (mmin)
Outer diameter (mmin)
351.4
1.0 mm (kg/m)
0.838
1.25 mm (kg/m)
1.04
1.5 mm (kg/m)
1.24
2.0 mm (kg/m)
1.63
Outer diameter (mmin)
Outer diameter (mmin)
381.5
1.0 mm (kg/m)
0.912
1.25 mm (kg/m)
1.13
1.5 mm (kg/m)
1.35
2.0 mm (kg/m)
1.78
Outer diameter (mmin)
Outer diameter (mmin)
401.6
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.20
1.5 mm (kg/m)
1.42
2.0 mm (kg/m)
1.87
Outer diameter (mmin)
Outer diameter (mmin)
411.6
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.22
1.5 mm (kg/m)
1.46
2.0 mm (kg/m)
1.92
Outer diameter (mmin)
Outer diameter (mmin)
44.51.75
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.32
1.5 mm (kg/m)
1.57
2.0 mm (kg/m)
2.07
Outer diameter (mmin)
Outer diameter (mmin)
481.9
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.44
1.5 mm (kg/m)
1.72
2.0 mm (kg/m)
2.27
Outer diameter (mmin)
Outer diameter (mmin)
502.0
1.0 mm (kg/m)
—
1.25 mm (kg/m)
—
1.5 mm (kg/m)
1.79
2.0 mm (kg/m)
2.37
Outer diameter (mmin)
Outer diameter (mmin)
552.2
1.0 mm (kg/m)
—
1.25 mm (kg/m)
—
1.5 mm (kg/m)
1.98
2.0 mm (kg/m)
2.61
Outer diameter (mmin)
Outer diameter (mmin)
572.2
1.0 mm (kg/m)
—
1.25 mm (kg/m)
—
1.5 mm (kg/m)
2.05
2.0 mm (kg/m)
2.71
Outer diameter (mmin)
Outer diameter (mmin)
602.4
1.0 mm (kg/m)
—
1.25 mm (kg/m)
—
1.5 mm (kg/m)
2.16
2.0 mm (kg/m)
2.86

Square Dimensions

Height x Width (mm)
Height x Width (mm)
25 x 25
1.0 mm (kg/m)
0.715
1.25 mm (kg/m)
0.886
1.5 mm (kg/m)
1.05
2.0 mm (kg/m)
1.38
Height x Width (mm)
Height x Width (mm)
30 x 30
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.10
1.5 mm (kg/m)
1.30
2.0 mm (kg/m)
1.68
Height x Width (mm)
Height x Width (mm)
32 x 32
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.18
1.5 mm (kg/m)
1.39
2.0 mm (kg/m)
1.80
Height x Width (mm)
Height x Width (mm)
35 x 35
1.0 mm (kg/m)
—
1.25 mm (kg/m)
1.29
1.5 mm (kg/m)
1.53
2.0 mm (kg/m)
1.99
Height x Width (mm)
Height x Width (mm)
40 x 40
1.0 mm (kg/m)
—
1.25 mm (kg/m)
—
1.5 mm (kg/m)
1.77
2.0 mm (kg/m)
2.31
Height x Width (mm)
Height x Width (mm)
50 x 50
1.0 mm (kg/m)
—
1.25 mm (kg/m)
—
1.5 mm (kg/m)
2.24
2.0 mm (kg/m)
2.93

Rectangular Dimensions

Height x Width (mm)
Height x Width (mm)
40 x 20
1.25 mm (kg/m)
1.10
1.5 mm (kg/m)
1.30
2.0 mm (kg/m)
1.68
Height x Width (mm)
Height x Width (mm)
40 x 25
1.25 mm (kg/m)
1.20
1.5 mm (kg/m)
1.42
2.0 mm (kg/m)
1.84
Height x Width (mm)
Height x Width (mm)
40 x 30
1.25 mm (kg/m)
1.29
1.5 mm (kg/m)
1.53
2.0 mm (kg/m)
1.99
Height x Width (mm)
Height x Width (mm)
50 x 20
1.25 mm (kg/m)
1.29
1.5 mm (kg/m)
1.53
2.0 mm (kg/m)
1.99
Height x Width (mm)
Height x Width (mm)
50 x 25
1.25 mm (kg/m)
1.39
1.5 mm (kg/m)
1.65
2.0 mm (kg/m)
2.15
Height x Width (mm)
Height x Width (mm)
50 x 30
1.25 mm (kg/m)
1.49
1.5 mm (kg/m)
1.77
2.0 mm (kg/m)
2.31
Height x Width (mm)
Height x Width (mm)
50 x 40
1.25 mm (kg/m)
—
1.5 mm (kg/m)
2.00
2.0 mm (kg/m)
2.62
Height x Width (mm)
Height x Width (mm)
60 x 20
1.25 mm (kg/m)
—
1.5 mm (kg/m)
1.77
2.0 mm (kg/m)
2.31
Height x Width (mm)
Height x Width (mm)
60 x 30
1.25 mm (kg/m)
—
1.5 mm (kg/m)
2.00
2.0 mm (kg/m)
2.62
Height x Width (mm)
Height x Width (mm)
60 x 40
1.25 mm (kg/m)
—
1.5 mm (kg/m)
2.24
2.0 mm (kg/m)
2.93

Mechanical Properties

CR750Y980T-DP

Yield strength Rp0.2
(min MPa)
750
Tensile strength Rm
(min MPa)
980
Elongation A
(min %)
5

Chemical Composition (ladle analysis)

CR750Y980T-DP

C
(max %)
0.20
Si
(max %)
1.00
Mn
(max %)
2.90
P
(max %)
0.050
S
(max %)
0.010
Nb+Ti
(max %)
0.15
Cr+Mo
(max %)
1.40
B
(max %)
0.005
Cu
(max %)
0.20

Chemical composition meets the requirements of VDA 239-100.

Tolerances

Tolerance Circular

Characteristic
Characteristic
Outside diameter (D) (1
D < 20 mm
20 ≤ D < 32 mm
32 ≤ D < 44 mm
44 ≤ D < 55 mm
55 ≤ D < 70 mm
70 ≤ D < 80 mm
80 ≤ D < 100 mm
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3

±0.12 mm
±0.15 mm
±0.20 mm
±0.25 mm
±0.30 mm
±0.35 mm
±0.40 mm
Characteristic
Characteristic
Out-of-roundness
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3
The diameter tolerances include the out-of-roundness
Characteristic
Characteristic
Thickness (T)
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3
T ≤ 1.5 mm: ±0.15 mm
T>1.5 mm: ±10% of nominal thickness or ±0.35 mm whichever is the smaller
Characteristic
Characteristic
Straightness
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3
Maximum 0.15% of measured length
Characteristic
Characteristic
Height of internal weld bead, g;
Bead removed
Bead not removed
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3

g ≤ 0.3 mm
g < 1.0mm, when T ≤ 1.5 mm
g < 0.8 x T, when 1.5 mm < T ≤ 2.0 mm
Characteristic
Characteristic
Mill length
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3
0/+50 mm, standard length 6000 mm
Characteristic
Characteristic
Exact length, single cutting
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3
Agreed at the time of enquiry and order
Characteristic
Characteristic
Exact length, bundle cutting
Circular precision tubes
Tolerances meet or exceed the requirements of EN 10305-3
Agreed at the time of enquiry and order

1)For a maximum distance of 100 mm, the ends may, due to the cutting method, have diameters outside the tolerances.

Tolerance Square

Characteristic
Characteristic
Outside dimensions (H) and (B), longer side1)
H < 25 mm
25 ≤ H < 40 mm
40 ≤ H < 60 mm
60≤ H < 70 mm
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5

±0.20 mm
±0.25 mm
±0.30 mm
±0.35 mm
Characteristic
Characteristic
Side concavity and convexity
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Included in outside dimension tolerance
Characteristic
Characteristic
Thickness (T)
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
T ≤ 1.5 mm: ±0.15 mm
T>1.5 mm: ±10% of nominal thickness or ±0.35 mm whichever is the smaller
Characteristic
Characteristic
Straightness
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Maximum 0.15% of measured tube length when shorter side length > 30 mm
Maximum 0.25% of measured tube length when the shorter side length ≤ 30 mm
Characteristic
Characteristic
Location of weld seam from the centre line
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
On narrow side for square and rectangular, optionally on wide side. On wide side for flat oval and ellipse. ± 10% of side length or ± 3 mm, whichever is greater.
Characteristic
Characteristic
Height of internal weld bead, g;
Bead removed
Bead not removed
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5

g ≤ 0.3 mm
g < 1.0mm, when T ≤ 1.5 mm
g < 0.8 x T, when 1.5 mm < T ≤ 2.0 mm
Characteristic
Characteristic
Squareness of side
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
90° ±1°
Characteristic
Characteristic
Corner profile
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
R ≤ 4.0 x T, typically R ≤ 3.0 x T
Characteristic
Characteristic
Twist (V)
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
V ≤ 3 mm for B and H ≤ 30 mm
V ≤ B/10 or ≤ H/10 for B or H > 30 mm
Characteristic
Characteristic
Mill length
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
0/+50 mm, standard length 6000 mm
Characteristic
Characteristic
Exact length, bundle cutting
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Agreed at the time of enquiry and order
Characteristic
Characteristic
Exact length, single cutting
Square precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Agreed at the time of enquiry and order

1)For a maximum distance of 100 mm, the ends may, due to the cutting method, have diameters outside the tolerances.

Tolerance Rectangular

Characteristic
Characteristic
Outside dimensions (H) and (B), longer side1)
H < 25 mm
25 ≤ H < 40 mm
40 ≤ H < 60 mm
60≤ H < 70 mm
70 ≤ H < 80 mm
80 ≤ H < 90 mm
90 ≤ H < 100 mm
100 ≤ H < 120 mm
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5

±0.20 mm
±0.25 mm
±0.30 mm
±0.35 mm
±0.40 mm
±0.50 mm
Characteristic
Characteristic
Side concavity and convexity
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Included in outside dimension tolerance
Characteristic
Characteristic
Thickness (T)
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
T ≤ 1.5 mm: ±0.15 mm
T>1.5 mm: ±10% of nominal thickness or ±0.35 mm whichever is the smaller
Characteristic
Characteristic
Straightness
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Maximum 0.15% of measured tube length when shorter side length > 30 mm
Maximum 0.25% of measured tube length when the shorter side length ≤ 30 mm
Characteristic
Characteristic
Location of weld seam from the centre line
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
On narrow side for square and rectangular, optionally on wide side. On wide side for flat oval and ellipse. ± 10% of side length or ± 3 mm, whichever is greater.
Characteristic
Characteristic
Height of internal weld bead, g;
Bead removed
Bead not removed
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5

g ≤ 0.3 mm
g < 1.0mm, when T ≤ 1.5 mm
g < 0.8 x T, when 1.5 mm < T ≤ 2.0 mm
Characteristic
Characteristic
Squareness of side
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
90° ±1°
Characteristic
Characteristic
Corner profile
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
R ≤ 4.0 x T, typically R ≤ 3.0 x T
Characteristic
Characteristic
Twist (V)
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
V ≤ 3 mm for B and H ≤ 30 mm
V ≤ B/10 or ≤ H/10 for B or H > 30 mm
Characteristic
Characteristic
Mill length
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
0/+50 mm, standard length 6000 mm
Characteristic
Characteristic
Exact length, single cutting
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Agreed at the time of enquiry and order
Characteristic
Characteristic
Exact length, bundle cutting
Rectangular precision tubes
Tolerances meet or exceed the requirements of EN 10305-5
Agreed at the time of enquiry and order

1)For a maximum distance of 100 mm, the ends may, due to the cutting method, have diameters outside the tolerances.

Coating and Surfaces

Surface designation and general usability

Designation
Designation
UC
Definition
Uncoated (cold rolled)
Usability
Paintability or chromium plating are required
Designation
Designation
GI
Definition
Zinc coated (zinc 99%)
Usability
Corrosion resistance is required
Designation
Designation
GA
Definition
Galvannealed coated (zinc 90%-iron 10%)
Usability
Corrosion resistance and paintability are required

Surface is slightly oiled to protect it from corrosion during transportation and short-term storage. By request, tubes can be delivered dry, however in that case SSAB will not be responsible for any possible rust.

Surface roughness, Ra

Designation
Designation
UC
Ra value
< 0.6 μm

Different metal coatings and minimum coating mass

Coating thickness 1)(µm)
Coating thickness 1)(µm)
7
Zinc (GI) 2) (g/m2)
GI50/50
Galvannealed (GA) 2) (g/m2)
GA50/50
Coating thickness 1)(µm)
Coating thickness 1)(µm)
8
Zinc (GI) 2) (g/m2)
GI60/60
Galvannealed (GA) 2) (g/m2)
GA60/60

1) Theoretical guidance values for coating thickness per surface.

2) Minimum coating mass - g/m2 refers the coating mass for each side in g/m2 according to VDA 239-100.

Indicative specification for proper coating selection

Coating type
Coating type
GI
Coating mass (g/m2)
50/50
Coating life - marine (year)
10
Properties
Good weldability and formability with tolerable corrosion resistance.
Coating type
Coating type
GI
Coating mass (g/m2)
60/60
Coating life - marine (year)
15
Properties
Good combination of corrosion resistance and usability.
Coating type
Coating type
GA
Coating mass (g/m2)
50/50
Coating life - marine (year)
15
Properties
Superior paint adhesion and corrosion resistance as painted. Weldability in same level as cold rolled material under proper welding conditions.
Coating type
Coating type
GA
Coating mass (g/m2)
60/60
Coating life - marine (year)
17
Properties
Superior paint adhesion and corrosion resistance as painted. Weldability in same level as cold rolled material under proper welding conditions.

Delivery Conditions

The tubes are not intended to undergo any heat treatment after welding and sizing as that may alter the mechanical properties of the material.

The tubes are oiled with anti-corrosive oil.

Fabrication and Other Recommendations

For information concerning fabrication, see SSAB´s brochures on www.ssab.com or consult Tech Support.

Appropriate health and safety precautions must be taken when bending, welding, cutting, grinding or otherwise working on the products.

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